Periodic inspection and Adjustment

A-4

INDEX

CHAPTER 1 GENERAL INFORMATION

SCOOTER IDENTIFICATION ……………………………………………………………………………B-2 IDENTIFICATION NUMBER ………………………………………………………………………B-2 ENGINE SERIAL NUMBER ………………………………………………………………………B-2 MODEL LABEL ………………………………………………………………………………………B-2 FEATURES …………………………………………………………………………………………………B-2 AUTO CHOKE SYSTEM ……………………………………………………………………………B-2 IGNITION CIRCUIT CUT-OFF SYSTEM …………………………………………………………B-2 IMPORTANT INFORMATION ……………………………………………………………………………B-3 PREPARATION FOR REMOVAL PROCEDURES ………………………………………………B-3 REPLACEMENT PARTS ……………………………………………………………………………B-3 GASKETS, OIL SEALS, AND O-RINGS …………………………………………………………B-3 LOCK WASHERS/PLATES AND COTTER PINS ………………………………………………B-3 BEARINGS AND OIL SEALS ………………………………………………………………………B-3 CIRCLIPS ……………………………………………………………………………………………B-3 CHECKING OF CONNECTIONS …………………………………………………………………B-4 HOW TO USE THE CONVERSION TABLE………………………………………………………B-4 SPECIAL USES ……………………………………………………………………………………………B-5

CHAPTER 2 SPECIFICATIONS

GENERAL SPECIFICATIONS ……………………………………………………………………………C-2 MAINTENANCE SPECIFICATIONS ……………………………………………………………………C-3 ENGINE ………………………………………………………………………………………………C-3 CHASSIS ……………………………………………………………………………………………C-7 ELECTRICAL…………………………………………………………………………………………C-8 GENERAL TORQUE SPECIFICATIONS ………………………………………………………………C-9 LUBRICATION POINTS AND LUBRICATION TYPE ………………………………………………C-10 ENGINE ……………………………………………………………………………………………C-10 CHASSIS ……………………………………………………………………………………………C-10 CABLE ROUTING ………………………………………………………………………………………C-11

CHAPTER 3

INTRODUCTION …………………………………………………………………………………………D-2 PERIODIC MAINTENANCE/LUBRICATION INTERVALS ……………………………………………D-2 COVERS, PANELS AND SEAT ……………………………………………………………………D-3 REAR COVER AND FUEL TANK …………………………………………………………………D-3 FOOTREST BOARD AND LOWER CHART ……………………………………………………D-4 COWLING ……………………………………………………………………………………………D-5 HANDLE COVER, METER ASSEMBLY AND LEGSHIELD ……………………………………D-5

ENGINE ……………………………………………………………………………………………………D-6 VALVE CLEARANCE AND ADJUSTMENT ………………………………………………………D-6 IDLING SPEED ADJUSTMENT ……………………………………………………………………D-6 THROTTLE CABLE ADJUSTMENT ………………………………………………………………D-7 SPARK PLUG INSPECTION ………………………………………………………………………D-7 IGNITION TIMING CHECK …………………………………………………………………………D-8 COMPRESSION PRESSURE MEASUREMENT ………………………………………………D-8 ENGINE OIL LEVEL INSPECTION ………………………………………………………………D-9 RECOMMENDED ENGINE OIL ……………………………………………………………………D-9 ENGINE OIL REPLACEMENT ……………………………………………………………………D-9 TRANSMISSION OIL REPLACEMENT …………………………………………………………D-10 EXHAUST SYSTEM INSPECTION ………………………………………………………………D-11 AIR FILTER CLEANING …………………………………………………………………………D-11 CRANKCASE FILTER CLEANING ………………………………………………………………D-11 COOLANT LEVEL INSPECTION ………………………………………………………………D-12 COOLANT REPLACEMENT………………………………………………………………………D-12 COOLING SYSTEM INSPECTION ………………………………………………………………D-14

CHASSIS …………………………………………………………………………………………………D-14 INSPECTION OF FRONT BRAKE FLUID LEVEL ……………………………………………D-14 BRAKE PAD INSPECTION ………………………………………………………………………D-15 AIR BLEEDING (HYDRAULIC BRAKE SYSTEM) ……………………………………………D-15 STEERING HEAD INSPECTION…………………………………………………………………D-16 FRONT FORK INSPECTION ………………………………………………………………………E-1 SWINGARM INSPECTION …………………………………………………………………………E-1 REAR SHOCK ABSORBER INSPECTION ………………………………………………………E-1 REAR SHOCK ABSORBER ADJUSTMENT ……………………………………………………E-1 TYRE INSPECTION …………………………………………………………………………………E-2 WHEEL INSPECTION ………………………………………………………………………………E-3

ELECTRICAL ………………………………………………………………………………………………E-3 BATTERY INSPECTION ……………………………………………………………………………E-3 FUSE INSPECTION …………………………………………………………………………………E-4 HEADLIGHT BEAM ADJUSTMENT ………………………………………………………………E-5

CHAPTER 4 ENGINE

ENGINE OVERHAUL ……………………………………………………………………………………F-2 WIREHARNESS AND CABLE ……………………………………………………………………F-2 HOSES, AIR FILTER CASE, ENGINE MOUNTING BOLT AND ENGINE ……………………F-3

ENGINE REMOUNTING ……………………………………………………………………………F-3

INDEX

Дата добавления: 2014-12-23